Affecting the Performance of High-frequency Welding HAZ

تاريخ:2016-09-12 رأي:2224
So far, the main performance can be speculated that the high-frequency welding from the heat affected zone, and according to the welding time - temperature HAZ microstructure and properties of judgment, therefore, in order to study the characteristics of the HAZ, you must understand the welding unit to adjust the V-shaped area of the strip edges influence of temperature distribution unit.
    

The middle of 1990s, a number of published works in mathematical calculations based on the establishment of a high-frequency welding theory, mathematical theory most representative: speculation is accurate welding speed and welding power according to the length of the V-shaped region, plates and welding frequency relationship. This theory tube welding has been successfully used for several years, has been in Ma Tours company for performance evaluation of welding equipment, the theory accurately speculate over a wide range of different specifications of steel pipe welding power and welding speed.


In theory, the V-shaped area of high-frequency welding temperature distribution of the heat due to the current flowing through the first of the V-shaped area of the resulting decision, thermal conduction of heat determines the penetration depth of the high-frequency current distribution of the weld zone is to look at the strip edges it the penetration depth, the depth of weld penetration is a function of frequency. Characteristics of heat transfer process is that heat penetration depth of the V-shaped zone length and the welding speed functions.

The actual state of high-frequency welding steel pipe are: ① current penetration depth is greater than the penetration depth of the heat, which is the result of a temperature distribution under; ② heat penetration depth is greater than the penetration depth of the current, which is another result of the temperature distribution under; ③ heat penetration penetration depth, which is a transition temperature distribution.

In short, the weld HAZ setup time - temperature curve, combined with high-frequency current heating effect (current penetration depth) and welded V-shaped area heat conduction (heat penetration depth), controls the welding zone temperature distribution. If you can pipe unit according to a number of important parameters (diameter, wall thickness, welding power, welding frequency, V-shaped area of pipe length and performance) to calculate the current penetration depth and thermal penetration depth, then we can predict the temperature distribution of the weld V-shaped area of the strip edges, this method can accurately predict and control weld heat affected zone.